ZXK30AA系列料位開關產品介紹
一、產品概述
ZXK30AA料位開關是一款專為工業領域物料監測需求設計的智能化檢測裝置,適用于固體顆粒、粉末及液體介質的料位狀態監控。該產品采用非接觸式檢測原理,通過感應物料與探頭間的物理特性變化實現精準識別,可有效避免傳統機械式儀表因物料黏附或沖擊導致的誤判問題。設備外殼采用一體化密封結構設計,適配多種復雜工業場景的長期穩定運行。
二、工作原理
該裝置通過高頻振蕩器產生穩定電磁場,當物料接觸探頭時會引起電磁場參數的特征性變化,內置微處理器實時分析信號波動特征,經智能算法處理后輸出可靠的開關量信號。自適應校準功能可自動補償環境溫度、介質特性等因素帶來的微小干擾,確保檢測結果的一致性。
三、應用領域
廣泛適用于水泥、冶金、電力行業的原料倉容監測,化工生產中的反應釜液位控制,以及食品加工、環保水處理等領域的儲料管理。典型應用場景包括:筒倉高低料位預警、輸送管道堵塞檢測、攪拌設備空轉保護等。
四、產品特點
• 模塊化結構設計,支持水平/垂直多向安裝,適配DN50-DN300多種法蘭規格
• 探頭采用耐磨合金材質,表面經特殊硬化處理,耐受高溫高壓工況
• 雙腔體隔離設計,電子元件與檢測單元物理分離,有效提升抗干擾能力
• 可視化狀態指示燈與4-20mA/繼電器雙信號輸出接口,便于系統集成
• 維護周期長達3年以上,支持現場快速拆裝無需專業工具
五、技術參數
檢測介質密度:≥0.4g/cm³(固體)
響應時間:<0.5秒
防護等級:IP67
工作溫度:-40℃~+150℃
輸出方式:SPDT繼電器(容量5A/250VAC)
供電電壓:24VDC±10% / 220VAC±15%
六、適用場景
特別適用于具有下列特征的工業環境:
- 存在粉塵飛揚或蒸汽凝結的密閉空間
- 物料具有腐蝕性或輕微粘附特性
- 需要長期免維護運行的連續生產系統
- 安裝空間受限的改造項目場合
ZXK30AA Level Switch Product Introduction
I. Product Overview
The ZX30AA level switch is an intelligent monitoring device developed for industrial material level detection, capable of monitoring solid granules, powders and liquid media. Utilizing non-contact detection technology, it identifies material status through physical characteristic changes between the probe and medium, effectively preventing false signals caused by material adhesion or impact common in mechanical switches. The hermetic housing structure ensures reliable operation in demanding industrial environments.
II. Operating Principle
By generating stable electromagnetic fields through high-frequency oscillators, the device detects characteristic parameter variations when materials contact the probe. The built-in microprocessor analyzes signal fluctuations in real-time, processing data via intelligent algorithms to output reliable switching signals. Automatic calibration compensates for environmental interference including temperature variations and medium characteristics, maintaining consistent detection accuracy.
III. Application Fields
Widely used in bulk material silo monitoring for cement/metallurgy industries, reactor vessel level control in chemical processes, and storage management for food processing/water treatment systems. Typical applications include: silo high/low level alarms, pipeline blockage detection, mixer dry-run protection, etc.
IV. Key Features
• Modular design supports multi-directional installation compatible with DN50-DN300 flanges
• Wear-resistant alloy probe with surface hardening treatment withstands high temp/pressure
• Dual-chamber isolation separates electronics from sensing unit, enhancing EMI resistance
• Visual status indicators with 4-20mA/relay dual outputs for system integration
• Maintenance interval exceeds 3 years, tool-free field service capability
V. Technical Specifications
Medium density: ≥0.4g/cm³ (solids)
Response time: <0.5s
Protection rating: IP67
Operating temp: -40℃~+150℃
Output: SPDT relay (5A/250VAC)
Power supply: 24VDC±10%/220VAC±15%
VI. Recommended Applications
Specifically designed for:
- Confined spaces with dust/condensation
- Corrosive or slightly adhesive materials
- Continuous processes requiring long-term maintenance-free operation
- Retrofitting projects with space constraints
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