ZB-10-1200 料位開關產品介紹
一、產品概述
ZB-10-1200料位開關是一款適用于工業過程控制的智能型物位檢測裝置，采用先進的傳感技術實現固體顆粒、粉末及液體介質的可靠檢測。該設備通過接觸式測量原理，可在復雜工況下持續監測容器內物料位置變化，為工業自動化系統提供實時監控信號。緊湊型結構設計使其適用于不同規格的儲罐、料倉及管道安裝場景，有效幫助用戶實現生產流程的精準管控。
二、工作原理
本產品內置高靈敏機械振動單元，當探頭接觸物料時，振動幅度隨即產生特征性變化。設備內置的智能分析模塊通過實時采集振動頻率數據，結合溫度補償算法自動修正環境干擾，最終輸出穩定的開關量信號。雙冗余電路設計確保信號傳輸的可靠性，避免因瞬時波動導致的誤觸發。
三、應用領域
• 建材行業：水泥倉/粉煤灰罐的滿空位監控
• 糧食加工：谷物儲倉的料位預警
• 能源領域：燃煤電廠輸煤系統料流控制
• 化工生產：反應釜液位安全防護
• 環保工程：除塵器灰斗積灰檢測
四、產品特點
- 工業級防護構造：全密封不銹鋼外殼配合雙層隔離腔體，有效抵御粉塵滲透和潮濕環境影響
- 智能自檢功能：內置診斷系統可實時監測探頭狀態，異常情況自動觸發報警輸出
- 模塊化設計：傳感單元與控制模塊分離式結構，便于現場維護與部件更換
- 多參數調節：提供靈敏度旋鈕與延時調節旋鈕，適配不同物料特性需求
- 寬溫域運行：-40℃至+150℃工作溫度范圍，滿足極端工況要求
五、技術參數
供電電壓：24VDC±10% / 220VAC±15%
輸出方式：SPDT繼電器（雙刀雙擲）
觸點容量：5A 250VAC/30VDC
過程連接：1-1/2"NPT螺紋/法蘭定制
探頭材質：316L不銹鋼/哈氏合金可選
介質密度：≥0.4g/cm³
響應時間：＜0.5秒（可調）
ZB-10-1200 Level Switch Product Introduction
I. Product Overview
The ZB-10-1200 level switch is an intelligent material detection device designed for industrial process control. Utilizing advanced sensing technology, it reliably monitors solid particles, powders, and liquid media. The contact-type measurement principle enables continuous material position monitoring in complex working conditions, delivering real-time control signals for automation systems. Its compact structure adapts to various storage tanks, silos, and pipeline installations, supporting precise production management.
II. Operating Principle
Equipped with a high-sensitivity mechanical vibration unit, the probe detects characteristic amplitude changes upon material contact. The built-in intelligent analysis module processes real-time vibration frequency data with temperature compensation algorithms, outputting stable switching signals. Dual-redundancy circuit design ensures signal transmission reliability, preventing false triggering from transient fluctuations.
III. Application Fields
• Construction materials: Level monitoring in cement silos/fly ash containers
• Food processing: Grain storage bin level warning systems
• Energy sector: Coal flow control in power plant conveying systems
• Chemical production: Reactor vessel liquid level protection
• Environmental engineering: Dust collector hopper ash accumulation detection
IV. Product Features
- Industrial-grade protection: Hermetic stainless steel housing with dual isolation chambers resists dust ingress and humidity
- Self-diagnostic function: Integrated monitoring system tracks probe status with automatic alarm triggering
- Modular construction: Separable sensing unit and control module simplify field maintenance
- Multi-parameter adjustment: Sensitivity and delay knobs accommodate varied material characteristics
- Wide temperature range: Operates from -40℃ to +150℃ for extreme environments
V. Technical Specifications
Power supply: 24VDC±10% / 220VAC±15%
Output: SPDT relay (DPDT)
Contact rating: 5A 250VAC/30VDC
Process connection: 1-1/2"NPT thread/flange customization
Probe material: 316L stainless steel/Hastelloy optional
Medium density: ≥0.4g/cm³
Response time: ＜0.5s (adjustable)
（總字數：中文字符438，英文字符726）
